Necessity textile mill converted to a coal-fired boiler gas boiler is a boiler equipment industry needs is more important, because a lot of links to the papermaking process requires a lot of steam drying, stereotypes and so on. However, along with the national policy of environmental protection departments to ban coal-fired boilers, and now more and more manufacturers have to use coal-fired boilers to coal-fired boilers upgrading or purchasing a new low - NOx emissions. Mills from coal to gas boilers is an important direction of the current transformation of coal-fired boilers, is one of more types of enterprise transformation, especially in the area more natural gas, coal into gas boiler is the main way. 1, in order to transform mechanization layered fired boiler gas boiler, you should first remove the front arch and a rear arch, while increasing the bottom heating surface, instead grate, grate to prevent overheating, combustion; 2, through the furnace heat transfer calculation methods determining the size of the boiler, furnace flame center position, and then pouring furnace work. In order to avoid the center position after arch boiler tubes, based on the original slope of the original arch made pipe. 3, the furnace in order to prevent an explosion, when the coal-fired boiler furnace gas is substituted, or when fuel not atomized combustion gases in the furnace incomplete combustion or heating surface of the end of the furnace, a fire or explosion occurs, should be mounting the appropriate parts of the boiler explosion vent, and to increase the ignition and flame failure protection program control to automatic control means, to ensure safe operation of the boiler. 4, is closely related to the selection and arrangement of the burner and furnace, the filling degree of the flame in the furnace should preferably not to form a dead air. Gas burner arrangement considered reasonable and piping layout, convenient operation, inspection and maintenance;
Details of operation of the boiler details chemical energy chemical energy Note 1 Note that operation of the boiler, fuel delivery is controlled with respect to the thickness of the layer of coal-fired boilers, the actual operation, the particles of different sizes on the same coal seam, unreasonable distribution, uneven ventilation, combustion is not uniform. The method can be employed uniformly stratified combustion to coal, to improve seam incomplete combustion: first administration of large particles of coal in the lower layer, the upper layer after administration minimal, large particle surface area of small particles of coal, the need to burn a long time, this time is in the air the highest concentration of oxygen lower position; the other hand, small particles of coal on top, large surface area, a low oxygen concentration, full use of excess air. 2, the flow regulating damper excess air ratio is too large, a large loss of smoke; excess air ratio is too small, incomplete combustion loss is large, and therefore need to properly regulate the air flow to minimize loss of two or more. Usually in the flue gas analyzer backpass smoke, the control amount of wind of carbon monoxide is reduced to a reasonable value. For unconditional for gas analysis, empirical judgment by the naked eye can see the flame in the furnace, the flame pale described excess air amount; brown opaque flame, smoke black smoke indicates incomplete combustion. 3, there is a 1mm thick scale surface water quality management experiment boiler heating surface, waste of fuel from about 3% to 5%, in the presence of 3mm thick scale, waste of fuel of about 5% to 10% . Water two general steps: pre-treatment, ion exchange or reverse osmosis. 4, cleaning blowdown gray scale or fouling deposition in the heating surface, increased heat resistance, reduced heat absorption wall, to improve the furnace exit gas temperature, boiler output decreased, but to increase the amount of cast coal, causing furnace exit gas temperature further improve a vicious circle. Therefore, timely cleaning clear dirt is particularly important. 5, the energy efficiency of the heat insulation testing industrial importance boiler showed small boiler in the case of good thermal heat radiation loss is about 3%, if the wrong selection insulation material, the thickness is too small, or even damage, does not include local heat, heat losses will be higher, the boiler has been running, has been caused by waste heat into the air. When the shutdown check whether the furnace wall insulation bricks off; isolated brick flue check is complete, to avoid shorting the flue gas; outer portion boiler, steam pipes and other insulation damage to be repaired; when heat insulation, low thermal conductivity of the material ( i.e., materials with good thermal insulating properties) on the inner layer having a better thermal insulation effect; respond to the economizer outer insulating layer for laying under conditions permitting. 6, to solve the problem of air leakage air leakage boiler boiler unit during operation is a common problem, the need to ensure the tightness of the boiler, furnace air leakage above all, do not close the site to check the furnace wall, door, inspection holes, etc., can be candles law, candles near these places, to observe whether the candle flame inward deflection to judge. Second leakage tail heating surface, the flue stack leakage mostly welding cracks, elbow bend, the expansion joints wear wear; mostly air superheater corrosion or wear leading to leakage through the pipe, the boiler shutdown should focus an examination.
Recently, the party's fast Heli De H2800 boiler successful Jingdong headquarters procurement project. He Lide H2800 party fast adoption of new environmental protection industry leading combustion technology - premix combustion, fuel and air through precise regulation and control to achieve precise ratio, can ensure complete mixing of gas and air, burning more fully. The new technique Ultraten heat exchange elements - wings pipe, is a unique fast side. A unique built-tearing groove design, compared with ordinary heat transfer tubes, the heat transfer area can be increased 5-fold, greatly enhance the heat transfer rate, to strengthen the central flue of the disturbance, so that heat transfer efficiency is better, more energy efficiency .
1. Boiler thermal efficiency test: a) determination of boiler evaporation; b) boiler excess air coefficient detection; c) exhaust smoke temperature detection; d) fuel combustion efficiency test; e) boiler thermal efficiency test; f) fuel consumption; g) Steam to coal ratio.
2. Boiler new product stereotyped energy efficiency test: Determine whether the boiler thermal performance indicators are consistent with the design and determine the operation mode of the equipment. Such as boiler evaporation, boiler thermal efficiency, combustion efficiency, various heat losses and so on.
3. Boiler operation adjustment test: Determine the most economical operation mode of the boiler and identify defects in the boiler operation. Such as boiler maximum load, boiler minimum load, fuel requirements, economic load, reasonable exhaust gas temperature, optimum wind coal ratio, excess air ratio, secondary air ratio and so on.
4. Comparative test of thermal performance before and after boiler reform: changes in evaporation, effects of combustion, thermal efficiency of boilers, etc.
5, fuel industry analysis, elemental analysis: to judge the quality of oil, gas and other fuels, easy for enterprises to control the quality of fuel into the plant.
6, water quality testing, scale analysis: determine the quality of water, control the boiler water indicators to prevent boiler fouling.
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